| Quality Control |
| Receiving Inspection Plant |
| S.No. |
NATURE OF INSPECATION |
MAJOR FUNCATION |
DETAILED INSPECTION |
REMARKS |
| 01 |
Visual |
Surface Defect |
Dents, Pin/Blow Holes, Wrinkless Cracks |
Casting and Forgings |
| Surface Quality |
Mismatch , raiser dressing
Letter Formation
Scales removal |
100%
-do-
-do- |
| Surface Texture |
Manufacturing process of short blasting |
-do- |
| Identification |
Melt/Supplier |
-do- |
Identification for
Special Inspection at suppliers |
X-Ray/LPI/MPI/3rd Party Client |
100% |
| 02 |
Material |
T.C. Verification |
Casting /Bars |
Random cross check |
| 03 |
Dimensional |
Samples Bulk |
All Dimensions -do- |
100% sampling |
| 04 |
NDT |
Radiography
LPI/MPI
Hardness
Ultrasonic
Other |
Sample Stage
Casting, Forging/
Bars/Bought out items |
100%
Bulk 10%
Random
Customers
Requirement |
| 05 |
Documentation |
Test Certificate Internal
report - special Inspn.
report client Inspn. report |
Castings, Forgings/
Bars/ Bought out items |
100% |
| 06 |
Vendor Approval |
----- |
------- |
Review once in 90 days |
| 07 |
Others |
AS per Customer requirement |
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| INSPECTION AT WORKS |
MEANS |
EQUIPMENT AVAILABLE FACILITY |
SUBCONTRACT |
MAIN APPLICATION |
| Dimensional |
All kind of standard metrological instruments & special gauges where-ever necessary |
Surface Plates, Vernier Calipers, Micro Meters GO/NOGO gauges etc. |
----- |
All Components
General |
| Surface Finish |
Visual |
Comparators |
|
Ball Surfaces |
| Hardness |
Hardness Testing |
Rockwell Hardness Tester Poldi HardnessTester |
------- |
Castings & Forgings |
| Chemical |
Laboratories |
----- |
Available |
Raw Material |
| Tensile Testing |
Tension Test, Impact Testing |
------- |
Available |
Raw Material |
| Non Destructive Testing |
Liquid penetrant
Radiography
Ultrasonic
Magnetic Particle |
Built in
-
-
- |
Available
Available
Available |
Bar/ Casting / Surfaces Casting
Bars ( Special Application)
Bars/ Casting |
| Pressure Testing |
Hydraulic
Water / Kerosene |
Test Pump & Test Rings |
--------- |
Final Testing of
Product at Work |
| Air Testing |
Air |
Air Compressor |
------ |
- do - |
| Documentation |
Printed Formats |
Quality Assurance / Audit system for all activities |
-------- |
Upto date records on all activities |
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